OTV AIRFRAME


The Orbital Transfer Vehicle (OTV) is really nothing more than a standard space vehicle with propellant tanks and a rocket engine. The basic OTV design has been around for half a century (Image A).

The top of the space truck will have the USIS Docking Ring to mechanically connect payload.

Image A: The OTV internal view

Between the LH2 and LO2 tanks is the Intelligence Module (IM). Electrical power will be provided by a fuel cell being fed cryogenics.

The IM also houses the 4 Reaction Control System (RCS) quads. The quads will burn 3 kg of propellant per day including boiloff. A total of 12 kg will be consumed per day, which gives an eight day operational duration.

The OTV will have the propellant tanks replenished for refurbishment and reuse.

The Cargo Hold Guide Rails (CHGR) are used to secure the OTV to the VentureStar Cargo Hold.

The exterior of the space truck (Image B) will be painted white to help offset increased internal heating. The RCS will be located in each of the rounded corners.

Image B: The OTV external views


RCS propellant mass is summarized in Table 1. 

RCS AND FUEL CELL MIXTURE RATIO

5.88

:1

LH2 MASS

14

kg

LO2 MASS

82

kg

RCS AND FUEL CELL PROPELLANT MASS

96

kg

Table 1: RCS Propellant Mass Specifications

Our spacecraft begins its life as a Universal Module (Table 2). This module is the basic building block upon which other components are attached.

INTELLIGENCE MODULE

509

kg

RCS AND FUEL CELL PROPELLANT

96

kg

RCS QUADS (4)

27

kg

PROPELLANT INPUT HDR MASS 1

73

kg

PROPELLANT INPUT HDR MASS 2

73

kg

BASIC ORBITAL UNIT

777

kg

Table 2: The Universal Module specifications

The OTV inert mass specifications are summarized in Table 3, and the OTV propellant mass specifications are summarized in Table 4.

TOP DOCKING RING

48

kg

OTV TANK STRUCTURE

1,444

kg

BASIC ORBITAL UNIT

777kg

RL10C–2–1 ROCKET ENGINE

276

kg

ROCKET NOZZLE EXTENSION

25

kg

INERT MASS

2,570

kg

Table 3: Inert Mass Specifications


PROPELLANT MIXTURE RATIO

5.88

:1

LH2 MASS

2,624

kg

LO2 MASS

15,429

kg

PROPELLANT MASS

18,053

kg

Table 4: Propellant Mass Specifications


Stage Mass = Inert Mass + Propellant Mass
Stage Mass = 2570 + 18053
Stage Mass = 20,623 kg

Mass Ratio = Propellant Mass / Stage Mass
Mass Ratio = 18053 / 20623
Mass Ratio = 0.875

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